Toolox® is a special steel with ESR properties, developed for high performance machining. Very high tenacity and resistance to fatigue. The steel which will optimise your production processes and reduce your manufacturing costs. Never has a steel created such excitement. Toolox steels are ideal for:
Its guaranteed properties are key for a reliable production. Toolox® always fulfils the expectations of mechanical resistance, chemical composition, hardness, dimensional tolerances, etc.
When the hardness requirement is between 42 and 55HRC, Toolox® 44 allows additional thermal treatment to be avoided (necessary for other steels), thanks to its exceptional and guaranteed tenacity.
Elimination of costs of thermal treatment, correction of deformations, logistics and manufacturing time.
Excellent resistance to the appearance of internal fissures. Pieces subjected to great forces maintain their properties, prolonging their lifespan.
The best choice for high performance machining. The ESR properties make Toolox® the optimal solution for machining thanks to the stability of its chemical composition.
The purity of the chemical composition facilitates any subsequent treatment: bluing, chrome plating, nitriding, etc.
Mirror polishing guaranteed for sheet thicknesses of 6 to 130mm, and on rounds with diameters of ø 16 to ø 192mm.
Allows work to be carried out at sustained temperatures of up to 590ºC.
Great capacity for absorbing vibrations
and not transferring them to the tools.
Toolox® greatly reduces the roughing times of machining, because it allows hot cutting (unlike the majority of special steels).
Toolox® steel can be welded in all grades and dimensions.
Toolox® is extremely resistant to wear.
Engranajes y cremalleras
Portaherramientas
Guías
Ruedas de cadena
Volantes
Fondos de vagones de coque
Pasadores de martillo
Soportes de cuchillas
Ejes
From 6 to 130mm guaranteed mirror polishing.
SM100 of 140 to 165mm without guarantee of mirror polishing.
From 6 to 130mm guaranteed mirror polishing.
SM140 of 140 to 165mm without guarantee of mirror polishing.
Laminated round of ø16 to ø192mm..
Requests will be attended to upon order.
Requests will be attended to upon order.
From 170mm to 320mm.
Pre-machined blocks.
Toolox® 33 es un acero pre-tratado perfecto para componentes de herramientas e ingeniería. Conserva una estabilidad dimensional buena tras el mecanizado.
Toolox® 33 se entrega en estado templado y revenido, presenta una gran resistencia y tensiones residuales muy bajas por lo que tiene una estabilidad dimensional muy buena tras el mecanizado.
Si utiliza los métodos adecuados, podrá aumentar considerablemente la vida útil de sus herramientas y componentes.
Aplicaciones:
Toolox® 33 es perfecto para moldes, matrices, componentes de herramientas e ingeniería, equipamientos de reciclaje y mucho más…
Ensayos:
Impacto según EN 10025, EN ISO 148 con un percutor de 2mm.
Dureza conforme a EN ISO 6506-1, en superficie fresada de entre 0,5 y 2 mm por debajo de la superficie de la chapa.
| Espesor (mm) | Dureza (HBW) |
|---|---|
|
6 - 130 |
275 - 325 |
| Temperatura ensayo | Energía Impacto (Charpy-V, Min J) |
|---|---|
|
20º |
35 |
El acero pre-tratado para matrices de corte en frío, extrusión de aluminio y componentes de ingeniería.
A pesar de su gran dureza, Toolox® 44 combina una elevada tenacidad con una gran estabilidad dimensional durante el mecanizado.
Su dureza nominal 450 HBW/45 HRC convierte a Toolox® 44 en la opción ideal para aplicaciones complejas de moldes y matrices. La gran pureza del acero proporciona a Toolox® 44 muy buenas propiedades de pulido, brillo A2 y texturizado.
Aplicaciones:
Toolox® 44 permite nitrurar y revestir con PVD en aquellas aplicaciones que requieran más dureza superficial para resistir el desgaste. Se pueden llevar a cabo procesos de ingeniería de superficies, siempre que la temperatura no supere los 590 °C.
Ensayos:
Impacto según EN 10025, EN ISO 148 con un percutor de 2mm.
Dureza conforme a EN ISO 6506-1, en superficie fresada de entre 0,5 y 2 mm por debajo de la superficie de la chapa.
Inspección de ultrasonidos según: EN 160 con límites extra conforme la especificación SSAB V6
| Espesor (mm) | Dureza (HBW) |
|---|---|
|
6 - 130 |
410 - 475 |
| Temperatura ensayo | Energía Impacto (Charpy-V, Min J) |
|---|---|
|
20º |
18 |
With these two qualities, Toolox®33 + 44, we avoid the need to have a stock of 8 different qualities.
Example of transformation
of TOOLOX® steels
Client with axle of F127 (34CrNiMo8) with localised durokrom. Material subject to much abrasion (silica). Maximum operating lifespan 3 months, ending with breakage of the axle + spindles in 100% of cases.
Solution: Toolox® 44 without additional treatment is used (machining and assembly).
Operating lifespan: 9 months and replacement of the axle due to loss of dimensions, 0% breakage.
We will transform the future
In accordance with regulation EN 10204
Always the latest
Information and monitoring
Always available
Reworking and deburring
Space for pure transformation
Making the impossible possible
We work with heavy materials, and our processes are therefore quick. We are organised to respond quickly to your requirements, from your call to transporting the material with our own fleet.
If there is a way of obtaining a piece as you need, we will find it. Because there are pieces that make everything fit together, our contribution is commitment to the success of your project.
Our engineers are another member of your team. The CAD-CAM department becomes involved in your project and takes on your challenges as their own. With the philosophy of transformative spirit, everything is possible.
Thicknesses from 6 to 40mm.
Thicknesses from 45 to 165mm.
Thicknesses from 170 to 320mm.
Complex machining with the precision and finish that streamlines your processes.
